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Description of the process Activated bentonite powder and fiber are added into water tank proportionally. During certain period of time everything is blended to the needed consistence. The final mass comes through the piping into the storage capacitors where it is constantly blended. From the storage-mixer the mass self-flowingly gets into the receptacle of the vacuum filter where the clay-fibrous mat is formed. The formed mat is pressed to impart necessary physical and mechanical properties to the material, calibration and to render marketable to its surface. The formed mat comes into the flow-type or tunnel-type drying. To dry the hardboard radiation-convective principle is applied. After the drying, hardboard comes into the cutting machine where it is cut according to the specified format. The final product is packed into the polyethylene film. Headcount The cardboard production crew consists of 4 people. Minor defects are removed by the mechanic on duty from the Basalt Fiber department. Working hours of the machinery – in shifts or round the clock. Serviceability Serviceability of the equipment is unstandardized. Production Time Production time is 6-7 months.
Installation, pre-commissioning: 0,5-1 month. |
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Constituents of the equipment ¹ | Name | Quantity | 1 | Pump for binder supply | 1 | 2 | Metering device for the binder | 2 | 3 | Hydraulic breaker | 1 | 4 | Pump for hydro mass transit | 2 | 5 | Capacities for hydro mass storing | 1 | 6 | Capacity for reused water | 1 | 7 | Drum vacuum filter | 1 | 8 | Receiver | 1 | 9 | Pump for reused water transit | 1 | 10 | Vacuum pump | 1 | 11 | Cutting | 1 |
Cost of the Equipment |
