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Heat-insulating productsRemovable heat-insulationFireproof systemsEquipment
Machinery for production of basalt thin heat-insulating fiber with productivity 500 tons per year

Outfit for producing basalt thin fiber is meant for receiving staple basalt thin fiber made of melt rocks using method of vertical bulge with compressed air.
Equipment description

Outfit for producing basalt thin fiber is meant for receiving staple basalt thin fiber made of melt rocks using method of vertical bulge with compressed air.

Process description

Feedstock for the basalt heat-insulating fiber production is basalt crumb with the fraction size 40-70 mm.


Through the machine food crumb comes to the melting furnace and melts at the temperature t= 1400-1500.


Formed streams of the melt come to the blowers, where they are blown with the compressed air into thin staple fibers.


The final product is thin basalt fiber.

Headcount

The machinery is operated by 2 engineers per shift. The working hours of the furnace round the clock, use standard 350 days a year. Every shift except operator there should be service engineer and mechanic. Engineer and mechanic operate couple of outfits united into one production section.

Serviceability

Serviceability of the equipment till substitution of the refractory material is 3 months. Substitution of the high-wear details and component units is performed without substantial spending of time and costs.

Production Time

Production time of the outfit: 2 - 2,5 months.
Installation, pre-commissioning: 1 month.

Configuration

Name

Quantity

1

Furnace

1

2

Feeder

1

3

Heating system

1

4

Batcher

1

5

Blowing chamber

4

6

Charger

2

7

Fiber-settling chamber

1

8

Conveyor

1

9

Diffuser

1

10

Cell of decontamination of the combustion products

1

11

Ventilation of the combustion products

1

12

Electrical equipment

1

13

Ground

1

Cost of the Equipment
  • Cost of the Equipment is - 118 000 USD
  • The cost of the outfit includes the cost of the equipment ex-factory manufacturer
  • Instruction of 3 operators, 1 service engineer on the working equipment 3000 USD
  • Installation, pre-commissioning at the customers 5000 USD per one installation (cost does not include travelling expenses for 4 people)

The cost does not include:

  • The cost of the general water-cooling outfit which can have different productivity depending on the quantity
  • The cost of the equipment for providing compressed air