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Heat-insulating productsRemovable heat-insulationFireproof systemsEquipment
Line for production of basalt heat - insulating card board -1

Line is meant for production of basalt heat-insulating card board -1.
 
Description of the process
Activated bentonite powder and fiber are added into water tank proportionally. During certain period of time everything is blended to the needed consistence. The final mass comes through the piping into the storage capacitors where it is constantly blended.  From the storage-mixer the mass self-flowingly gets into the receptacle of the vacuum filter where the clay-fibrous mat is formed. The formed mat is pressed to impart necessary physical and mechanical properties to the material, calibration and to render marketable to its surface. The formed mat comes into the flow-type or tunnel-type drying. To dry the hardboard radiation-convective principle is applied. After the drying, hardboard comes into the cutting machine where it is cut according to the specified format. The final product is packed into the polyethylene film.
Headcount

The cardboard production crew consists of 4 people. Minor defects are removed by the mechanic on duty from the Basalt Fiber department. Working hours of the machinery in shifts or round the clock.

Serviceability

Serviceability of the equipment is unstandardized.

Production Time

Production time is 6-7 months.
Installation, pre-commissioning: 0,5-1 month.

Constituents of the equipment

Name

       Quantity

1

Pump for binder supply

1

2

Metering device for the binder

2

3

Hydraulic breaker

1

4

Pump for hydro mass transit

2

5

Capacities for hydro mass storing

1

6

Capacity for reused water

1

7

Drum vacuum filter

1

8

Receiver

1

9

Pump for reused water transit

1

10

Vacuum pump

1

11

Cutting

1

Cost of the Equipment
  • The cost of equipment is 150 000 USD (without the cost of drying).