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Heat-insulating productsRemovable heat-insulationFireproof systemsEquipment
Line for production of basalt heat-insulating plates

The line enables to get heat and sound-insulating plates with density from 120 to 230 kg/m3. The plates are made by forming lfabric from ultra-thin basalt fiber, mineral cotton and clay binder with water-repelling agent or without it.

Description of the Equipment

The line enables to get heat and sound-insulating plates with density 120-230 kg/m3. The plates are made by forming linen from ultra-thin basalt fiber, mineral cotton and clay binder with water-repelling agent or without it.


For the production of the plates the following materials are used:

  • Ultra-thinbasaltfiber.
  • Mineralcotton.
  • Water-repelling admixture.
  • Activated bentonite powder.
Description of the process

Basalt fiber, mineral cotton, binder (bentonite powder) and water come into the reactor proportionally.


With the help of the pump the hydro-mass from the reactor comes into the machinerywhere the plate is formed with the help of pressing and vacuum compaction.


Formed plates are stowed on the cart, which comes into the tunnel-type drying chamber where the plates are dried.

Headcount

Line for production of basalt heat-insulating plates is operated by the crew of 5 people. Operators also control the drying process of the ready-made plates. Working hours in shifts.

Serviceability

Operation of the equipment is performed with minor actual repairs.

Production Time

Production time of the basalt plate 3 months.
Installation, pre-commissioning 1-1,5 month.

Constituents of the equipment

Name

Quantity

1

Machinery for forming and pressing of the plates

3

2

Machinery for hydra-mass preparation

2

3

Water tank

2

4

Pump for water transit

2

5

Pump for hydro-mass transit

2

6

Technological platforms

3

7

Dryerasaunit

1

Cost of Equipment
  • Cost of the line for the plates production without the cost of a dryer 95 000 USD.
  • Cost of the dryer is estimated additionally, depending on the specific conditions of its placing at the customers. The cost varies from 10 000 to 17 000 USD.
  • Installation, pre-commissioning (excluding travel expenses for 4 people on 45 days) - 9 000 USD.
  • Brigade training during 20 days. 7 000 USD.


Expandable materials: polyethylene film, bentonite powder, non-rusting net 15 m² for 6 months.
Production rate of the equipment 20 years.
Non-standard expandable materials none.
Packing - polyethylene film, wooden boxes.

  • Prices are approximate and can vary depending on the quantity and packaging arrangement of the equipment.
  • Prices are indicated according to the FCA, Chernivtsi.
  • All of the above mentioned equipment can be delivered after the inspection of the place of installation of the equipment.